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Aero/Def

Aerospace & Defense PCB CAM

Class 3/3A CAM and DFM for avionics and defense hardware, aligned to IPC Class 3, DO-254, and MIL-PRF fabrication requirements.

In plain English

Circuit boards for aircraft, satellites, and defense equipment, where a single failure could be catastrophic, so everything is built to the strictest standards.

Outcome

Flight-qualified boards that satisfy Class 3 reliability and full design-record traceability.

Aerospace and defense hardware operates where failure is not an option — high altitude, wide thermal swing, vibration, and multi-decade service life. CAM and DFM for this vertical target the highest reliability class and a documentation trail auditors can follow.

Reliability class

These boards are built to IPC-6012 Class 3 (and Class 3A for space), which tightens annular ring, plating thickness, and copper-wrap requirements well beyond commercial Class 2. Our DFM decks enforce Class 3 minimums and flag any waiver explicitly.

Standards and process

  • DO-254 — design assurance for airborne electronic hardware; our CAM records support the traceability the process demands.
  • MIL-PRF-31032 / -55110 — qualified fabrication baselines for military boards.
  • AS9100 — quality-system alignment through the fabrication chain.

Engineering concerns

ConcernCAM impact
Thermal cyclingRobust via/plating, copper wrap
VibrationStackup symmetry, no weak features
Long service lifeClass 3 margins, ENIG or gold
Rework limitsConservative solder-mask webs

High-reliability finishes such as ENIG or hard gold are common where solderability must survive long storage and multiple thermal excursions.

Engineering noteClass 3 is not a "check the box harder" version of Class 2 — annular-ring and plating rules differ enough that a design must be verified against the Class 3 deck from the start, not retrofitted.

We treat every aerospace job as a traceable record: prepared artwork, extracted netlist, and a DFM report retained against the revision, so the design history stands up to audit years after first article.

Start an engagement

Ready to de-risk your next build?

Send your Gerber, ODB++ or IPC-2581 package and a CAM engineer returns a clear read on manufacturability, cost drivers and lead time.

  • First-pass DFM findings back within hours
  • NDA-friendly, controlled-data handling
  • One dedicated engineer, not a ticket queue

Request an engineering review