Impedance
Controlled Impedance Design
Field-solver stackups and single-ended or differential impedance targets held to plus-or-minus 5 percent, verified with impedance coupons.
In plain English
Like sizing water pipes just right so nothing leaks or echoes, we shape the copper wires on a board so fast signals travel cleanly without errors.
Outcome
Signal traces that hit their target impedance across process variation, proven by TDR coupons.
Controlled impedance keeps high-speed signals — DDR, PCIe, USB, Ethernet, LVDS — reflection-free by holding trace geometry and dielectric to a defined characteristic impedance. We build the stackup with a 2D field solver, not rule-of-thumb tables.
Field-solver stackups
We model each signal layer against its reference planes, accounting for:
- Dielectric constant (Dk) and loss (Df) at the operating frequency, per the actual laminate datasheet.
- Copper weight and etch-back trapezoid, which shifts real impedance from the drawn width.
- Solder mask and prepreg resin content, which alter the effective Dk near the surface.
Single-ended and differential
| Target | Common application |
|---|---|
| 50 Ω single-ended | RF, general high-speed |
| 90 Ω differential | USB 2.0/3.x |
| 100 Ω differential | Ethernet, LVDS, PCIe |
| 85 Ω differential | SATA, some SerDes |
We tune line width, spacing, and layer height to hit target within ±5%, and account for coupling in tightly routed differential pairs.
Verification coupons
Every controlled-impedance job carries a TDR impedance coupon on the panel, built from the same materials on the same layers. The fabricator measures it with a time-domain reflectometer and reports actual impedance, giving you traceable proof rather than a modeled assumption.
The deliverable is a solver-backed stackup drawing, per-layer trace-width tables, and coupon definitions ready for CAM panelization.
Related services
Gerber & ODB++ CAM Processing
Like getting a rough manuscript print-ready, we take a designer's raw board files and tidy them up so a factory can actually build the circuit board.
Learn moreDFM & DRC Analysis
Like a proofreader for your circuit board — we catch the tiny design mistakes that would make a factory build it wrong, before they ruin a whole batch.
Learn moreHDI & Microvia Engineering
We design the tiny, tightly packed circuit boards found inside phones and smartwatches, fitting microscopic connections into a space smaller than a fingernail.
Learn moreStart an engagement
Ready to de-risk your next build?
Send your Gerber, ODB++ or IPC-2581 package and a CAM engineer returns a clear read on manufacturability, cost drivers and lead time.
- First-pass DFM findings back within hours
- NDA-friendly, controlled-data handling
- One dedicated engineer, not a ticket queue
Request an engineering review