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Impedance

Controlled Impedance Design

Field-solver stackups and single-ended or differential impedance targets held to plus-or-minus 5 percent, verified with impedance coupons.

In plain English

Like sizing water pipes just right so nothing leaks or echoes, we shape the copper wires on a board so fast signals travel cleanly without errors.

Outcome

Signal traces that hit their target impedance across process variation, proven by TDR coupons.

Controlled impedance keeps high-speed signals — DDR, PCIe, USB, Ethernet, LVDS — reflection-free by holding trace geometry and dielectric to a defined characteristic impedance. We build the stackup with a 2D field solver, not rule-of-thumb tables.

Field-solver stackups

We model each signal layer against its reference planes, accounting for:

  • Dielectric constant (Dk) and loss (Df) at the operating frequency, per the actual laminate datasheet.
  • Copper weight and etch-back trapezoid, which shifts real impedance from the drawn width.
  • Solder mask and prepreg resin content, which alter the effective Dk near the surface.

Single-ended and differential

TargetCommon application
50 Ω single-endedRF, general high-speed
90 Ω differentialUSB 2.0/3.x
100 Ω differentialEthernet, LVDS, PCIe
85 Ω differentialSATA, some SerDes

We tune line width, spacing, and layer height to hit target within ±5%, and account for coupling in tightly routed differential pairs.

Verification coupons

Every controlled-impedance job carries a TDR impedance coupon on the panel, built from the same materials on the same layers. The fabricator measures it with a time-domain reflectometer and reports actual impedance, giving you traceable proof rather than a modeled assumption.

Engineering noteImpedance is a stackup property, not just a trace-width property. Locking the layer heights and laminate selection early is what makes the ±5% target achievable at the fab.

The deliverable is a solver-backed stackup drawing, per-layer trace-width tables, and coupon definitions ready for CAM panelization.

Start an engagement

Ready to de-risk your next build?

Send your Gerber, ODB++ or IPC-2581 package and a CAM engineer returns a clear read on manufacturability, cost drivers and lead time.

  • First-pass DFM findings back within hours
  • NDA-friendly, controlled-data handling
  • One dedicated engineer, not a ticket queue

Request an engineering review